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Bevel Helical Gearboxes
When it comes to industrial gearbox solutions, bevel helical gearboxes stand out for their versatility, efficiency, and ability to handle high torque demands. As a premium bevel helical gearbox dealer, we offer gearboxes designed for reliability and optimal performance in various industries. These gearboxes are ideal for demanding applications, ensuring smooth power transmission and reduced downtime.
What is a Bevel Helical Gearbox?
A bevel helical gearbox combines the benefits of both helical and bevel gears, delivering efficient torque transfer at right angles. The industrial bevel helical gearbox is used when precision, reliability, and high efficiency are essential. These gearboxes are designed to provide torque transmission between perpendicular shafts with minimal power loss, making them suitable for a wide range of industrial applications.
Product Features of Bevel Helical Gearboxes
Our bevel helical gearboxes offer several unique features that make them a leading choice for industries:
- High Efficiency Across All Ratios: These gearboxes are designed for maximum performance with minimal energy consumption, ensuring high efficiency even at varying gear ratios. This results in lower operational costs and improved overall system performance.
- Case Hardened and Lapped Steel Spiral Bevel Gears: Built for durability, the case-hardened and lapped steel spiral bevel gears provide exceptional torque transmission, ensuring smooth power flow between perpendicular shafts at the first stage. These gears are designed to withstand high loads and extended use.
- Low Noise and Minimal Vibration: One of the advantages of the bevel helical design is its quiet operation. This is crucial in industries where noise levels are a concern, such as food processing and packaging.
- Helical Gear Stages for Smooth Power Transmission: Beyond the bevel stage, the gearbox features additional helical gears, which further enhance torque transmission and ensure smooth, efficient power delivery across the system.
- High-Quality Alloy Materials: The gears are made from high-quality alloy materials, which undergo case hardening for enhanced fatigue strength and wear resistance. This ensures the gearbox can withstand heavy use in demanding environments without compromising its operational life.
- Perpendicular Gear Arrangement: The perpendicular input-to-output gear arrangement allows for more compact designs and flexible mounting options, making these gearboxes suitable for space-constrained installations.
- Easy Maintenance and Spill-Proof Motor Removal: Our bevel helical gearboxes are designed with easy maintenance in mind, ensuring minimal downtime during servicing. The spill-proof motor removal feature adds to operational convenience.
Other Features of Bevel Helical Gearboxes
1. High-Efficiency Gearing
Bevel helical gearboxes are designed for maximum efficiency, with precisely engineered gears that reduce friction and power loss. This ensures smooth torque transmission and improved system performance, making them ideal for industries that rely on continuous operation.
2. Energy Saving
Thanks to their efficient design and use of durable materials, these gearboxes consume less energy while delivering high output. This leads to significant long-term savings, especially in energy-intensive industries, and supports more sustainable operations.
3. Mounting Options – Foot / Flange / Shaft Mount
These bevel helical gearboxes offer flexible mounting options to suit different setups:
- Foot Mount: Provides stability and easy access
- Flange Mount: Compact design for tight spaces
- Shaft Mount: Streamlines installation by mounting directly on the driven shaft, saving time and cost
Key Point:
- Our Bevel Helical Gearbox Range Has Been Majorly Used For Extreme Power Transmission System Which Is At Least More Than 50KW, Achieving An Ascent In Efficiency. They Also Have A 5500KW Power Range Specifically Designed For Cement Plants And Sugar Mills.
Reduction Stages : Single/Double/Triple/Quadruple
Applications:
Bevel Helical Gearbox Can Be Used In Various Fields Such As:
- Toasters
- Coal Pulverizing Mills
- Cooling Towers
- Conveyors
- Agitators
- Crushers
- Cranes
- Fin Cooler Drives
- Kneaders
- Larger Ball Mills
- Mixers
- Bucket Elevators
Industries:
These Helical & Bevel Helical Gearboxes Can Attain High Efficiency Ratios , And Are Thus Used In Extreme Power Transmission Systems.
Some Of The Industries Applicable For Bevel Helical Gearboxes Are :
- Thermal power plant
- Sugar industry
- Cement industry
- Paper industry
- Solvent extraction plants
- Plastic industry
- Rubber industry
- Steel Industry
- Chemical Plants
- Mines and minerals